Heavy Duty Double Wall Corrugated Boxes

Single wall corrugated has one fluted layer between two liners (three plies total), while double wall has two fluted layers between three liners (five to six plies). Double wall boxes offer substantially greater stacking strength, crush resistance, and load-bearing capacity, making them the preferred choice for heavier goods and demanding industrial or distribution applications.

Double wall corrugated board typically measures between 7/32 inch (approximately 5.5 mm) and 1/4 inch (approximately 6.4 mm) in thickness, depending on the flute combination. Common double wall configurations include BC flute and AC flute, each providing different balances of cushioning, stacking strength, and overall rigidity for various shipping applications.

Double wall corrugated boxes can typically hold between 60 and 120 pounds depending on box dimensions, flute combination, and ECT rating. BC double wall boxes commonly carry ECT ratings of 48 to 51, supporting substantial loads. For extremely heavy industrial parts or capital equipment, triple wall construction with ECT ratings up to 1100 is recommended.

Double wall corrugated boxes are available in BC flute and AC flute combinations. BC flute offers an excellent balance of stacking strength and cushioning, making it the most common double wall choice. AC flute provides maximum rigidity and compression resistance for the heaviest industrial shipping applications.

Yes. Take 2 Direct offers custom-dimensioned double wall corrugated boxes built to your specific SKU requirements. Standard stock sizes range from 4x4x4 to 48x48x48 and overheight. Custom options include printed exteriors, die-cut handles, dust flaps, and reinforcement features to meet unique operational or branding requirements.

Yes. Take 2 Direct stocks over 20,000 items, including heavy duty double wall corrugated boxes, available for same-day shipping across 10 major metro markets including Atlanta, Chicago, Dallas, Los Angeles, NYC, and Denver. Order today and receive your boxes tomorrow, helping you avoid costly operational delays.